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e-Article

Deposition in Microwave Plasma and Performance of Polycrystalline Diamond Coatings with High Adhesion on Sialon Ceramics Cutting Tools
Document Type
Conference
Source
2020 7th International Congress on Energy Fluxes and Radiation Effects (EFRE) Energy Fluxes and Radiation Effects (EFRE), 2020 7th International Congress on. :1080-1086 Sep, 2020
Subject
Components, Circuits, Devices and Systems
Computing and Processing
Engineered Materials, Dielectrics and Plasmas
Engineering Profession
Fields, Waves and Electromagnetics
Power, Energy and Industry Applications
Adhesives
Friction
Diamond
Plasmas
Ceramics
Coatings
Substrates
CVD
diamond
SiAlON
cutting tools
adhesion
spectroscopy
roughness
abrasion
friction
Language
Abstract
A technology for reducing the friction of SiAlON cutting ceramics by coating with diamond by means of microwave plasma chemical vapor deposition is proposed. Using the scratch test method, it was found that the friction coefficients of the initial SiAlON substrates decreased by 8.3–6.3 times as compared to those coated with diamond, namely to 0.04–0.07. Microwave configuration control and edge elimination in the ARDIS-100 chemical vapor deposition reactor provide a uniform cutting edge at the border of the substrate and diamond coating. The use of a specially designed substrate holder and the deposition of a multilayer silicon carbide / microcrystalline diamond / nanocrystalline diamond film ensure a strong adhesion of the diamond to the SiAlON substrates. The possibility of growing diamond from microwave plasma on a group of substrates in one run is demonstrated. The critical loads of the diamond coating adhesion to the SiAlON substrates, according to the scratch tests have exceeded 41 N.