학술논문
Towards mold-free composites. A novel control method to cure carbon fiber through punctual force
Document Type
Conference
Author
Source
2019 24th IEEE International Conference on Emerging Technologies and Factory Automation (ETFA) Emerging Technologies and Factory Automation (ETFA), 2019 24th IEEE International Conference on. :1461-1465 Sep, 2019
Subject
Language
ISSN
1946-0759
Abstract
Composites are vital to the aircraft industry for their reduced weight and excellent mechanical properties. Autoclave curing is used for primary structures, with void content below 1%, to obtain optimal mechanical properties. The drawbacks of this method are the need for a mold for each component, the limited size of the autoclave, and the long curing time. Therefore, a novel process to cure prepregs with a hot tool applying a localized force (punctual) is introduced. The aim is a process without molds, but initial research focuses on using a mold to support carbon fiber/epoxy resin prepregs (CFER) while the hot tool is driven with a Cartesian machine. However, variability in the mold surface and prepreg layup make it difficult to achieve a uniform force when the tool presses and slides over the CFER sample. Therefore, a model of the mold surface is obtained and a control method to simulate a caterpillar is implemented to compensate the surface variability. The control method is tested with CFER prepegs at a force range of 3N–12N and temperature range of 175°C–225°C. The cured samples undergo t-peeling test to obtain a degree of bonding between the prepreg layers. The t-peeling results tests showed a reduction of 12.5% in the required curing temperature due to uniform pressure when using the caterpillar method. Additionally, there is a lack of fiber dislocation with the caterpillar method.