학술논문

Minimizing charge-up damage during dielectric etchers hardware and process development stages
Document Type
Conference
Source
1999 4th International Symposium on Plasma Process-Induced Damage (IEEE Cat. No.99TH8395) Plasma process-induced damage Plasma Process-Induced Damage, 1999 4th International Symposium on. :3-7 1999
Subject
Engineered Materials, Dielectrics and Plasmas
Fields, Waves and Electromagnetics
Components, Circuits, Devices and Systems
Power, Energy and Industry Applications
Nuclear Engineering
Etching
Hardware
Plasma applications
Plasma devices
Plasma sources
Plasma materials processing
Manufacturing processes
Dielectric thin films
Process design
Electrons
Language
Abstract
Plasma processing induced damage of thin gate oxide is a major concern for device integrity in etch or thin film module process development. Since it was concluded that plasma nonuniformity is the root cause of such charging damage (Fang and McVittie, 1992; Gabriel and McVittie, 1992), much of the emphasis has shifted to plasma processing equipment makers to deliver more uniform plasma sources. Also, device manufacturers are now asking equipment vendors to carry greater process development burdens due to the mounting pressure of ever shortening product lifetimes and the increasing cost of volume manufacturing fabs. Therefore, hardware design and process development at an equipment vendor's lab strongly influences charging damage at the manufacturers. Recently, electron shading induced charge-up damage (Hashimoto, 1993, 1994) emerged as another key challenge, partly due to plasma's higher electron temperatures (Hashimoto et al., 1996), and partly due to the large topography variation inherited from device design and process flows (Arnold and Sawin, 1991; Vahedi et al., 1997). In this paper, we discuss, from an equipment vendor's point of view, studies in hardware and process development to minimize charge-up damage in dielectric etchers. The dielectric etch module is subject to both plasma nonuniformity induced damage and electron shading effects, due to the plasma sources used as well as the innate high aspect ratios of contact and via holes. Consequently, close collaboration with device makers is required.