학술논문

Metamaterial High-Temperature Sensor Based on All-Planar Substrate Integrated Waveguide
Document Type
Periodical
Source
IEEE Sensors Journal IEEE Sensors J. Sensors Journal, IEEE. 24(7):9916-9924 Apr, 2024
Subject
Signal Processing and Analysis
Communication, Networking and Broadcast Technologies
Components, Circuits, Devices and Systems
Robotics and Control Systems
Sensors
Temperature sensors
Temperature measurement
Metals
Substrates
Sensor phenomena and characterization
Antennas
All-planar substrate integrated waveguide (AP-SIW)
high-temperature sensor
metamaterial
wireless passive
Language
ISSN
1530-437X
1558-1748
2379-9153
Abstract
Often, extreme working environments with temperatures exceeding 800 °C result in the failure of conventional sensors. Recently, ceramic-based microwave backscattering wireless passive high-temperature sensors have emerged as viable alternatives. Typically, waveguide transmission lines-integral components of these sensors-are fabricated on ceramic substrates using 3-D manufacturing techniques such as drilling and metal backfilling; nevertheless, tolerances in drilling and backfilling are unavoidable. These tolerances are further aggravated by nonreversible pore expansion at extremely high temperatures and may lead to sensor cracking or complete failure. In the present study, we introduce a metamaterial high-temperature sensor that uses an all-planar substrate-integrated waveguide. The sensor’s components are manufactured on alumina ceramic substrates exclusively through screen-printing, obviating the need for drilling. This approach effectively circumvents issues related to pore-induced errors or failures and offers the advantages of ease of fabrication and cost-effectiveness. For sensing, a single square complementary split resonant ring (S-CSRR) serves as the metamaterial resonator, providing the requisite temperature sensitivity. In the antenna segment, a coplanar waveguide-fed monopole antenna with a bandwidth of 2.3 GHz is employed. Three types of metal slurry, Ag, PtRh10, and Pt, are used in sensor fabrication, rendering them suitable for maximum measurement temperatures of 800 °C, 1200 °C, and 1600 °C, respectively. The average temperature sensitivities for these three sensors are 236, 220, and 191 kHz/°C, respectively. The proposed sensor, characterized by high integration, simplified processing, reduced fabrication costs, and a high ${Q}$ -factor, holds significant application potential in industries such as aerospace, steel metallurgy, and energy mining.