학술논문

Inline Characterization of Ultrathin Amorphous Silicon Stacks in Silicon Heterojunction Solar Cell Precursors With Differential Reflectance Spectroscopy
Document Type
Periodical
Source
IEEE Journal of Photovoltaics IEEE J. Photovoltaics Photovoltaics, IEEE Journal of. 13(5):711-715 Sep, 2023
Subject
Photonics and Electrooptics
Optical variables measurement
Optical imaging
Adaptive optics
Thickness measurement
Surface texture
Substrates
Optical scattering
Amorphous silicon (a-Si)
inline characterization
random pyramids
ray tracing
reflectance spectroscopy
silicon heterojunction (SHJ) solar cells
textured surfaces
thin films
Language
ISSN
2156-3381
2156-3403
Abstract
In this article, we present a characterization technique for thin-film layers on textured surfaces with random pyramids using reflectance spectroscopy and an optical model based on the transfer-matrix method and rigorous polarization ray tracing. The optical model fits the thickness of ultrathin amorphous silicon (a-Si) layers from the measured reflectance using spectrophotometry and the measured optical constants using spectral ellipsometry. The estimated a-Si layer thickness from the optical model is compared with the measured thickness from transmission electron microscopy (TEM) images. Modeling the absolute reflectance spectrum, the a-Si stack thickness is underestimated by 51% mainly due to nonidealities such as varying pyramid base angles and scattering effects that are difficult to consider in the optical model. Modeling alternatively the differential reflectance spectrum, the a-Si stack thickness is determined in accordance with TEM measurements with relative error as low as 10%. Fitting the relative change in reflectance before and after a-Si deposition to determine the layer thickness makes the optical model robust against instrumental inaccuracies and superposed nonidealities. The on-the-fly nature of the developed optical characterization technique makes it suitable for high-throughput industrial applications.