학술논문

3D Integrated Laser Attach Technology on a 300-mm Monolithic CMOS Silicon Photonics Platform
Document Type
Periodical
Source
IEEE Journal of Selected Topics in Quantum Electronics IEEE J. Select. Topics Quantum Electron. Selected Topics in Quantum Electronics, IEEE Journal of. 29(3: Photon. Elec. Co-Inte. and Adv. Trans. Print.):1-19 Jun, 2023
Subject
Engineered Materials, Dielectrics and Plasmas
Photonics and Electrooptics
Silicon
Photonics
Waveguide lasers
Lasers
Fiber lasers
Silicon compounds
Optical device fabrication
Silicon photonics
semiconductor lasers
laser integration
III-V semiconductor
hybrid silicon platform
flip-chip bonding
butt-coupling
spot size converter
photonic integrated circuits
Language
ISSN
1077-260X
1558-4542
Abstract
Enabling cost-effective and power-efficient laser source on a silicon photonics (SiPh) platform is a major goal that has been highly sought after. In the past two decades, tremendous effort has been made to develop various on-chip integration techniques to enhance SiPh circuits with efficient light-emitting materials. Here we review our recent advancements in hybrid flip-chip integration of III-V lasers on a 300-mm monolithic SiPh platform. By leveraging advanced complementary metal oxide semiconductor (CMOS) manufacturing processes, we have demonstrated wafer-scale laser attach based on a precisely controlled cavity formed on a silicon-on-insulator (SOI) substrate. The laser integration process is aided by precise mechanical alignment features on the SiPh wafer and high-precision fiducials on the laser. Efficient laser-to-SiPh-circuit butt-coupling with optical power up to 20 mW was demonstrated through wafer- and module-level characterizations. Key performance metrics including side-mode suppression ratio, mode-hopping, and relative intensity noise were characterized after laser integration. In addition, early reliability assessments were performed on laser-attached SOI wafers and Si submount assemblies to understand the long-term performance stability of the lasers on the monolithic platform. To further enhance the performance of the laser-integrated chip, we explored alternative spot-size converters that could simultaneously enable improved coupling efficiency and relaxed fabrication tolerance, thus showing great promise over traditional designs.