학술논문

Mechanical properties and energy absorption capabilities of plate-based AlSi10Mg metamaterials produced by laser powder bed fusion
Document Type
article
Source
Journal of Materials Research and Technology, Vol 30, Iss , Pp 3851-3862 (2024)
Subject
Laser powder bed fusion
Plate-based metamaterials
Mechanical properties
Energy absorption
AlSi10Mg
Mining engineering. Metallurgy
TN1-997
Language
English
ISSN
2238-7854
Abstract
Plate-based lattice structures are an emerging category of mechanical metamaterials with exceptional mechanical performance. In this work, plate-based SCFCC metamaterials of AlSi10Mg with various relative densities are fabricated by laser powder bed fusion (LPBF). Circular holes are strategically designed and placed at the center of each non-load-bearing face for residual powder removal. Quasi-static compression experiments and numerical simulations are performed to investigate their mechanical performance and deformation mechanisms. Results indicate that the elastic modulus of SCFCC metamaterials decreases by 3.5% with the presence of 0.9 mm diameter holes, while increasing the hole size shows negligible impact on the elastic modulus. The novel plate-based SCFCC structure exhibits superior mechanical properties and enhanced energy absorption capacity concerning conventional high-stiffness truss-based and shell-based counterparts. The improvement, at the relative density of 0.2, can be observed in terms of elastic modulus (around 50%), peak compressive strength (around 300%), energy absorption capacity (around 400% or 200%). When increasing the relative density from 0.2 to 0.5, plate-based SCFCC metamaterial still maintains superior mechanical performance while the gaps between SCFCC and its counterparts narrow down gradually owing to the loss of structural features. Moreover, mechanical characteristics and coefficients of three Gibson and Ashby analytical equations are determined. This work proposes a novel type of plate-based structure with both exceptional mechanical performance and good additive manufacturability, which opens a new avenue for the design of lightweight mechanical metamaterials.