학술논문

A superconducting solenoid and press for permanent magnet fabrication.
Document Type
Conference
Author
Source
13; 2; Conference: Applied Superconductivity Conference and Expo (ASC 2002), Houston, TX (US), 08/04/2002--08/09/2002; Other Information: PBD: 16 Jul 2002
Subject
42 ENGINEERING ALIGNMENT
DESIGN
ELECTROMAGNETS
FABRICATION
PERMANENT MAGNETS
PRESSING
SOLENOIDS
SUPERCONDUCTING DEVICES
PRESSES
NEODYMIUM BORIDES
IRON BORIDES
Language
English
ISSN
1051-8223
Abstract
For the first time, a superconducting solenoid (SCM) was used to increase the remnant magnetization of sintered NdFeB permanent magnets (PMs). In particular, improved magnetic alignment of commercial-grade PM powder was achieved, as it was axial die pressed into 12.7-mm diameter cylindrical compacts in the 76.2-mm warm bore of a 9-T SCM. The press used to compact the powder is unique and was specifically designed for use with the SCM. Although the press was operated in the batch mode for this proof of concept study, its design is intended to enable automated production. In operation, a simple die and punch set made of nonmagnetic materials was filled with powder and loaded into a nonmagnetic press tube. The cantilevered press tube was inserted horizontally, on a carrier manually advanced along a track, into the SCM. The robustness of the mechanical components and the SCM, in its liquid helium dewar, were specifically designed to allow for insertion and extraction of the magnetic powder and compacts, while operating at 9 T. Compaction was achieved by pressing the punches between the closed end of the press tube and the hydraulic cylinder mounted on the opposite end. Improvements up to 10% in magnetization and 20% in energy products of the permanent magnets were obtained, as the alignment fields were increased above the 2-T maximum field of the electromagnets used in industry. Increases in magnetization of 3% are significant in the mature sintered magnet industry.