학술논문

Phase-Field Simulation of Microstructure Formation in Gas-Atomized Al–Cu–Li–Mg Powders
Document Type
Academic Journal
Source
Materials. February, 2023, Vol. 16 Issue 4
Subject
Germany
Language
English
ISSN
1996-1944
Abstract
Al–Cu–Li (2xxx series) powders for additive manufacturing processes are often produced by gas atomization, a rapid solidification process. The microstructural evolution of gas-atomized powder particles during solidification was investigated by phase-field simulations using the software tool MICRESS. The following topics were investigated: (1) the microsegregation of copper and lithium in the particle, and the impact of lithium addition on the formation of secondary phases in Al-2.63Cu and Al-2.63Cu-1.56Li systems, (2) the effect of magnesium on the nucleation and final mass fraction of T[sub.1] (Al[sub.2]CuLi) growing from the melt, and (3) the effect of increased magnesium content on the T[sub.1] and Sʹ (AlCu[sub.2]Mg) phase fractions. It is observed that the addition of lithium into the Al–Cu system leads to a decrease in the solid solubility of copper in the primary matrix; consequently, more copper atoms segregate in the interdendritic regions resulting in a greater mass fraction of secondary precipitates. Our result agrees with findings on the beneficial impact of magnesium on the nucleation and precipitation kinetics of T[sub.1] precipitates in the conventional casting process with further thermomechanical heat treatments. Moreover, it is observed that the increase in magnesium from 0.28 wt.% to 0.35 wt.% does not significantly affect the nucleation and the amount of the T[sub.1] phase, whereas a decrease in T[sub.1] phase fraction and a delay of T[sub.1] formation are encountered when magnesium content is further raised to 0.49 wt.%.
Author(s): May Pwint Phyu (corresponding author) [1,2,*]; Frank Adjei-Kyeremeh (corresponding author) [1,*]; Piyada Suwanpinij [2,3]; Iris Raffeis [1]; Markus Apel [4]; Andreas Bührig-Polaczek [1] 1. Introduction Low-density, high-strength materials provide [...]