학술논문

The effects of infill patterns and infill percentages on energy consumption in fused filament fabrication using CFR-PEEK
Document Type
JOURNAL
Source
Rapid Prototyping Journal, 2021, Vol. 27, Issue 10, pp. 1886-1899.
Subject
research-article
Research paper
cat-ENGG
Engineering
Industrial engineering
design & manufacturing
Energy consumption
Additive manufacturing
FFF
CFR-PEEK
Infill pattern
Infill percentage
Language
English
ISSN
1355-2546
Abstract
Purpose This study aims to identify the effects of infill patterns and infill percentages on the energy consumption (EC) of fused filament fabrication (FFF). With increasing attention on carbon-fiber-reinforced–poly-ether-ether-ketone (CFR-PEEK) for practical applications in FFF, infill pattern and infill percentage for FFF can be properly controlled to achieve better energy performance of CFR-PEEK outputs. However, the effects of infill parameters on EC for FFF using CFR-PEEK have not been clearly addressed yet. Design/methodology/approach Using a full factorial experimental design, six types of infill patterns (rectilinear, grid, triangular, wiggle, fast honeycomb and full honeycomb) and four different infill percentages (25%, 50%, 75% and 100%) were considered for a design of experiments with three replicates. Then, analysis of variance, Tukey test and regression analysis were performed to investigate both the effects of infill pattern and infill percentage on energy performance during FFF. Findings EC is characterized to be high for the wiggle and triangular patterns and low for the rectilinear pattern during both the printing stage and the entire process. The wiggle pattern results in the greatest increase in EC, whereas the rectilinear pattern leads to the least increase in EC. Although EC during the FFF process increases as the infill percentage increases, the average power demand during the printing stage decreases. Originality/value Both the main and interaction effects of infill pattern and infill percentage are investigated to estimate EC and power during the different process stages of FFF.