학술논문

Advances in Manufacturing of Molded Tips for Scanning Probe Microscopy
Document Type
Periodical
Source
Journal of Microelectromechanical Systems J. Microelectromech. Syst. Microelectromechanical Systems, Journal of. 21(2):431-442 Apr, 2012
Subject
Engineered Materials, Dielectrics and Plasmas
Components, Circuits, Devices and Systems
Silicon
Etching
Probes
Oxidation
Shape
Scanning electron microscopy
Fabrication
Atomic force microscopy (AFM)
crystallographic etching
molding
scanning probe microscopy (SPM)
silicon
tips
Language
ISSN
1057-7157
1941-0158
Abstract
A common method for producing sharp tips used in scanning probe microscopy (SPM) and other applications involving nanoscale tips is to deposit thin-film materials, such as metals, silicon nitride, or diamond-based films, into four-faceted pyramidal molds that are formed by anisotropic etching into a (100) silicon substrate. This well-established method is capable of producing tips with radii as small as a few nanometers. However, the shape of the tip apex is difficult to control with this method, and wedge-shaped tips that are elongated in one dimension are often obtained. This limitation arises due to the practical difficulty of having four planes intersecting at a single point. Here, a new method for producing three-sided molds for SPM tips is demonstrated through the use of etching in (311) silicon wafers. It is shown that silicon nitride and ultrananocrystalline diamond tips fabricated with this new method are wedge free and sharp ($< 10\ \hbox{nm}$ radius), thereby restoring tip molding as a well-controlled manufacturing process for producing ultrasharp SPM tips.$\hfill$[2011-0209]