학술논문

Study of Bondable Laser Release Material Using 355 nm Energy to Facilitate RDL-First and Die-First Fan-Out Wafer-Level Packaging (FOWLP)
Document Type
Periodical
Source
IEEE Transactions on Components, Packaging and Manufacturing Technology IEEE Trans. Compon., Packag. Manufact. Technol. Components, Packaging and Manufacturing Technology, IEEE Transactions on. 12(4):692-699 Apr, 2022
Subject
Components, Circuits, Devices and Systems
Engineered Materials, Dielectrics and Plasmas
Laser ablation
Glass
Lasers
Power lasers
Thermal stability
Laser stability
Adhesives
Die-first fan-out wafer-level packaging (FOWLP)
effective ablation region
FOWLP
glass carrier wafer
redistribution layer (RDL)-first FOWLP
saturation region
single-pulse laser ablation
Language
ISSN
2156-3950
2156-3985
Abstract
A thorough evaluation on selecting a bondable laser release material for redistribution layer (RDL)-first and die-first fan-out wafer-level packaging (FOWLP) is presented in this article. Four laser release materials were identified based on their absorption coefficient at 355 nm. In addition, all four of these materials possess thermal stability above 350 °C and pull-off adhesion on a Ti/Cu layer greater than 8 psi, further illustrating their compatibility in FOWLP. To further evaluate these materials, focus ion beam (FIB) inspection was used to examine the profile of a single-pulse laser ablation region, ensuring free penetration of 355-nm laser energy. With a designated die bonding test vehicle, die shift less than 1.5 $\mu \text{m}$ and rotation less than 0.02° before and after molding was achieved with the material bondable at temperatures lower than 200 °C. Furthermore, this same material required a laser energy of less than 3 W for laser release. A bondable laser release material that eliminates the requirement for a die attach material from the traditional process flow facilitates the development of cost-effective FOWLP.