학술논문

Introducing novel “Rigid Carrier with Composite Release Layer” to assemble ultra-high density Advanced Packages & Substrates in wafer and panel format
Document Type
Conference
Source
2022 IEEE 24th Electronics Packaging Technology Conference (EPTC) Electronics Packaging Technology Conference (EPTC), 2022 IEEE 24th. :513-516 Dec, 2022
Subject
Components, Circuits, Devices and Systems
Engineered Materials, Dielectrics and Plasmas
Photonics and Electrooptics
Costs
Thermal resistance
Force
Glass
Thermal force
Electronic packaging thermal management
Manufacturing
Rigid carrier substrate
Release layer
Redistribution Layer (RDL)
HRDP® (High Resolution Debondable Panel)
Bonding-Debonding
Wafer and Panel Level Package arrays
Coreless Substrates
Line/Space (L/S)
Total thickness variation (TTV)
Laser lift-off (LLO)
Language
Abstract
Rigid carrier substrates are essential to support assembly of advanced ultra-thin high-density packages and modules on wafer and panel format. An organic bonding-debonding layer is applied on the carrier which remains all through assembly and detached/released once package assembly is completed. Today borosilicate glass is used as carrier material. With the need for advanced package architecture, the organic bonding/debonding materials have reached their limits, with process and yield related issues. Further, besides the restriction to use high-cost borosilicate glass as carrier material, there are several other technical issues associated with organic bonding-debonding release material. In this paper these details have been discussed and an alternate material set is described. A new “Rigid carrier with composite inorganic release layer” is introduced. It overcomes the current assembly issues along with the opportunity to reduce total manufacturing cost, with availability of several low-cost rigid substrate carrier materials. This novel material set is referred as HRDP® (High Resolution Debondable Panel) and is available in large size wafer and panel formats. The HRDP serves as a drop-in solution to existing assembly flow. This paper describes the new material set, process details to achieve ultra-fine line/space (