학술논문

A New Particle Swarm Optimization Algorithm for Outlier Detection: Industrial Data Clustering in Wire Arc Additive Manufacturing
Document Type
Periodical
Source
IEEE Transactions on Automation Science and Engineering IEEE Trans. Automat. Sci. Eng. Automation Science and Engineering, IEEE Transactions on. 21(2):1244-1257 Apr, 2024
Subject
Robotics and Control Systems
Power, Energy and Industry Applications
Components, Circuits, Devices and Systems
Clustering algorithms
Anomaly detection
Switches
Metals
Convergence
Wires
Particle swarm optimization
Industrial data analysis
outlier detection
fuzzy C-means
particle swarm optimization
wire arc additive manufacturing
Language
ISSN
1545-5955
1558-3783
Abstract
In this paper, a novel outlier detection method is proposed for industrial data analysis based on the fuzzy C-means (FCM) algorithm. An adaptive switching randomly perturbed particle swarm optimization algorithm (ASRPPSO) is put forward to optimize the initial cluster centroids of the FCM algorithm. The superiority of the proposed ASRPPSO is demonstrated over five existing PSO algorithms on a series of benchmark functions. To illustrate its application potential, the proposed ASRPPSO-based FCM algorithm is exploited in the outlier detection problem for analyzing the real-world industrial data collected from a wire arc additive manufacturing pilot line in Sweden. Experimental results demonstrate that the proposed ASRPPSO-based FCM algorithm outperforms the standard FCM algorithm in detecting outliers of real-world industrial data. Note to Practitioners—Electric arc (which is governed by the current and arc voltage) plays a significant role in monitoring the operating status of the wire arc additive manufacturing (WAAM) process. The nominal periodic current and voltage may occasionally change abruptly due to anomalies (such as arc instability, unstable metal transfer, geometrical deviations, and surface contaminations), which would affect the quality of the fabricated component. This paper focuses on detecting possible anomalies by analyzing the current and voltage during the WAAM process. A novel clustering-based outlier detection method is proposed for anomaly detection where abnormal and normal instances are categorized into two separate clusters. A new particle swarm optimization algorithm is put forward to optimize the initial cluster centroid so as to improve the detection accuracy. The proposed outlier detection method is applied to real-world data collected from a WAAM pilot line for detecting abnormal instances. Experimental results demonstrate the effectiveness of the proposed outlier detection method. The proposed outlier detection method can be applied to other industrial applications including electrical engineering, mechanical engineering and medical engineering. In the future, we aim to develop an online outlier detection system based on the proposed method for real-time for anomaly detection and defect prediction.