학술논문

Optical Beam-Based Defect Localization Methodologies for Open and Short Failures in Micrometer-Scale 3-D TSV Interconnects
Document Type
Periodical
Source
IEEE Transactions on Components, Packaging and Manufacturing Technology IEEE Trans. Compon., Packag. Manufact. Technol. Components, Packaging and Manufacturing Technology, IEEE Transactions on. 10(9):1542-1551 Sep, 2020
Subject
Components, Circuits, Devices and Systems
Engineered Materials, Dielectrics and Plasmas
Through-silicon vias
Capacitance
Measurement by laser beam
Three-dimensional displays
Capacitance measurement
Scanning electron microscopy
Substrates
3-D integration
electrooptic effects
fault isolation
integrated circuit technology
laser excitation
MOS devices
through-silicon via (TSV)
Language
ISSN
2156-3950
2156-3985
Abstract
We report laser-based fault isolation methodologies for the localization of open and short failures in $1 \times 5\,\,\mu \text{m}$ via-last through-silicon via (TSV) structures for 3-D system-on-chip (SoC) integration. Due to the photosensitive TSV interconnect capacitance, observation of the photocapacitance response enables nondestructive localization of metallization ruptures. A light-induced capacitance alteration (LICA) measurement is demonstrated on an open failed $1 \times 5\,\,\mu \text{m}$ TSV chain structure with a manufacturing defect. We validate our measurements with active voltage contrast imaging in the scanning electron microscope (SEM) and focused-ion beam (FIB) cross sectioning. Second, TSV dielectric defects generating leakage current between TSV and substrate (i.e., short defects) are detected and localized by sensing the laser-induced TSV photocurrent. An optical beam-induced current (OBIC) measurement is demonstrated on electrically overstressed TSV array structures whereby multiple TSVs are configured in a parallel arrangement. By applying a selective substrate removal process, we can expose the full TSV array and perform optical and tilted SEM inspection and reveal pinhole defects in the TSV liner. We further investigate the effect of breakdown energy on the pinhole formation, relate electrical measurements to SEM inspection, and confirm our results by FIB cross sectioning.