학술논문

Assessment of cooling integration with direct cooled windings
Document Type
Conference
Source
2018 IEEE International Conference on Electrical Systems for Aircraft, Railway, Ship Propulsion and Road Vehicles & International Transportation Electrification Conference (ESARS-ITEC) Electrical Systems for Aircraft, Railway, Ship Propulsion and Road Vehicles & International Transportation Electrification Conference (ESARS-ITEC), 2018 IEEE International Conference on. :1-6 Nov, 2018
Subject
Aerospace
Power, Energy and Industry Applications
Robotics and Control Systems
Transportation
Conductors
Cooling
Windings
Stator windings
Torque
Heating systems
distributed windings
hollow conductors
cooling integration
conjugate heat transfer
finite element method
Language
Abstract
This paper presents and assesses the cooling integration of medium size electrical machines with distributed hair-pin type of windings. By introducing a hollow or profiled conductor the generated heat can be removed right where it is created. The cooling duct in conductor that can be connected either to series or parallel cooling flows increases DC resistance up to 1.5 times when comparing commercially available small hollow conductors. Any added heating power is compensated by cooling and added pumping power that can bring the continuous operation to a new peak level though at lower efficiency. This article targets production oriented calculations and experiments for conjugate heat transfer analysis where the advantage of direct cooled hair-pin type of windings is compared to more conventional rectangular solid conductors. A machine design, which is suitable for traction application, is selected to investigate the power losses in the machine winding and experimental work on direct cooled test cells is used to support the thermal design and evaluate the benefits of the cooling integration.