학술논문

Manufacturing of triple-junction 4 ft/sup 2/ a-Si alloy PV modules
Document Type
Conference
Source
Conference Record of the Twenty Third IEEE Photovoltaic Specialists Conference - 1993 (Cat. No.93CH3283-9) Photovoltaic specialists conference Photovoltaic Specialists Conference, 1993., Conference Record of the Twenty Third IEEE. :919-925 1993
Subject
Photonics and Electrooptics
Components, Circuits, Devices and Systems
Engineered Materials, Dielectrics and Plasmas
Power, Energy and Industry Applications
Photovoltaic cells
Substrates
Steel
Manufacturing processes
Photonic band gap
Iron alloys
Costs
Photovoltaic systems
Solar power generation
Production
Language
Abstract
Spectrum splitting, triple-junction a-Si alloy 4 ft/sup 2/ PV modules have been assembled utilizing solar cells produced in a 2 Megawatt continuous roll-to-roll manufacturing line. This manufacturing line produces solar cells on a 5 mm thick, 14 inch wide and 2500 foot long stainless steel roll at a speed of 1 ft/min. The layered structure of the solar cells is: SS/Ag/ZnO/n/sub 1/i/sub 1/p/sub 1/n/sub 2/i/sub 2/p/sub 2n/sub 3/i/sub 3/p/sub 3TCO, where i/sub 1/ is band-gap graded a-SiGe alloy, i/sub 2/ and i/sub 3/ are a-Si and all of p/sub 1/, p/sub 2/ and p/sub 3/ are /spl mu/c-Si p/sup +/. These PV modules provide 9.5% initial and 8.0% stable conversion efficiencies, the highest reported values for a-Si alloy production modules (/spl ges/4 ft/sup 2/). Major accomplishments which produced the significant efficiency included: (1) the incorporation, for the first time, of a band-gap profiled a-SiGe narrow band-gap solar cell into a continuous roll-to-roll process; (2) the incorporation, for the first time, of a high performance texturized Ag/ZnO back-reflector system into a continuous roll-to-roll process with production subcell yields greater than 99%.ETX