학술논문

Optimized Air-Gap Configuration for an Integrated Coupled Inductor With Lower Height and Reduced Core/Winding Losses
Document Type
Periodical
Source
IEEE Transactions on Industry Applications IEEE Trans. on Ind. Applicat. Industry Applications, IEEE Transactions on. 60(2):2980-2990 Apr, 2024
Subject
Power, Energy and Industry Applications
Signal Processing and Analysis
Fields, Waves and Electromagnetics
Components, Circuits, Devices and Systems
Inductors
Windings
Magnetic cores
Magnetics
Air gaps
Core loss
Nickel
Air gap configuration
coupled inductor
interleaved buck converter
magnetic integration
planar inductors
Language
ISSN
0093-9994
1939-9367
Abstract
PCB-winding-based planar inductors have been widely adopted for the high frequency, high power density, and high efficiency power conversion. Due to the planarized structure of the magnetics, the position of the air gaps in a planar inductor not only dominates the flux distribution in the magnetic core, but also impacts the flux in the winding window. Therefore, both the core loss and winding loss are strongly related to the position of the air gaps. The flux in the magnetic core and the winding window of a four-poles structure coupled inductor for a critical-mode (CRM) Buck converter are analyzed in detail. An optimized four-poles structure with improved air gaps configuration is proposed to reduce the core loss and winding loss, as well as height of the inductor, and to improve the efficiency and power density. The influence mechanism of the air gap position on core loss and winding loss is revealed. Detailed optimal design of the proposed structure is presented. A prototype with height of 7 mm, power density of 800W/in 3 , and peak efficiency of 99% is developed to verify the effectiveness of the proposed coupled inductor.