학술논문

Application of Acoustic Metrology for In-Line Microbump Process Monitoring in Advanced Packaging
Document Type
Conference
Source
2019 International Wafer Level Packaging Conference (IWLPC) Wafer Level Packaging Conference (IWLPC), 2019 International. :1-6 Oct, 2019
Subject
Components, Circuits, Devices and Systems
Engineered Materials, Dielectrics and Plasmas
Engineering Profession
Fields, Waves and Electromagnetics
General Topics for Engineers
Thickness measurement
Metals
Resists
Acoustic beams
Metrology
Laser excitation
Optical surface waves
Microbumps
in-line metrology
fine pitch
3D stacking
Language
Abstract
Solder-based fine pitch microbumps along with through silicon vias (TSV) enable high density interconnects for die-to-die and die-to-wafer stacking for different applications. With reduction in bump dimensions, several challenges arise that need to be addressed. For example, selection of under bump metallization (UBM), solder and barrier between them can determine the consumption of the UBM by solder and transformation to intermetallic compound (IMC), during thermocompression bonding. In this study, we systematically investigate the effectiveness of PULSE™ metrology on microbumps with a range of diameters and a variety of metal stacks. On wafers with a Ti/Cu seed layer, a test pattern of microbump features with diameters down to $20\mu \mathrm{m}$ was imaged in $50\ \mu \mathrm{m}$ photoresist and plated with a matrix of bi-layer (Cu/Ni), tri-layer (Cu/Ni/SnAg) and multilayer Cu/Ni/Cu/SnAg stacks to form the microbumps. We present results from the study to demonstrate the capability of the technique for in-line measurements of individual layer thickness.