학술논문

Small-Size Coaxial Resonant Applicator for Microwave Heating Assisted Additive Manufacturing
Document Type
Periodical
Source
IEEE Transactions on Microwave Theory and Techniques IEEE Trans. Microwave Theory Techn. Microwave Theory and Techniques, IEEE Transactions on. 69(11):4631-4638 Nov, 2021
Subject
Fields, Waves and Electromagnetics
Electromagnetic heating
Microwave circuits
Applicators
Microwave theory and techniques
Microwave integrated circuits
Microwave FET integrated circuits
Microwave communication
Cavities
composite material structures
microwave filters
simulation and modeling
tunable resonators
Language
ISSN
0018-9480
1557-9670
Abstract
This article introduces the design and analysis of a small-size coaxial resonant applicator for high-speed microwave heating-assisted additive manufacturing of multiple materials, such as continuous carbon fiber reinforced polymer composites, thermoplastic, and metal parts. The elaborated coaxial resonant applicator reduces the size and has a resonant frequency between 2.4 and 2.5 GHz. A TEM wave is stimulated in the applicator where the electrical field is polarized perpendicular to the filaments and, therefore, allows a maximum penetration depth. The electrical conductive filament is designed as a part of the inner conductor to enhance coupling efficiency. To prevent microwave leakage induced by the conductive material, a compact quarter wavelength filter was developed. The equivalent circuit of the filter was used to analyze the influence of structural parameters on the resonance frequency. The filter has been tested and good agreement between measured and simulated results is obtained. The heating behavior with varying input power has been investigated for polyamide, polylactic acid, and continuous carbon fiber reinforced polyamide filaments.