학술논문

Low-Loss Characteristics of Metal-Foil-Based Passive Components by Surface-Activated Bonding Technologies
Document Type
Periodical
Source
IEEE Transactions on Electron Devices IEEE Trans. Electron Devices Electron Devices, IEEE Transactions on. 66(9):3946-3952 Sep, 2019
Subject
Components, Circuits, Devices and Systems
Engineered Materials, Dielectrics and Plasmas
Bonding
Substrates
Coplanar waveguides
Etching
Metals
Inductors
Al foil
conductor loss
coplanar waveguide (CPW)
high-Q
inductor (IND)
surface-activated bonding (SAB)
Language
ISSN
0018-9383
1557-9646
Abstract
Low-loss passive components for RF signals compatible with the on-wafer process are essential for realizing integrated circuits with high-frequency and high-power operations. We successfully fabricate thick-metal-film-based coplanar waveguides (CPWs) and inductors (INDs) by directly bonding a 17- $\mu \text{m}$ -thick Al foil to a sapphire (0001) substrate and wet etching. The surface-activated bonding (SAB) technologies at room temperature are used. RF characteristics of the foil-based passive components are compared with those of components made of 1- $\mu \text{m}$ -thick evaporated Al layers. We obtain a better insertion loss and a higher ${Q}$ -factor for foil-based CPWs and INDs, respectively. The measured characteristics are compared with those obtained by an analysis based on the equivalent circuit scheme. Impacts of side etching of foils and surface oxidation on their characteristics are observed. Characteristics of virtual components made of 1- $\mu \text{m}$ -thick Al foils, i.e., 1- $\mu \text{m}$ -thick Al films with the same resistivity as that of foils, are analytically investigated.