학술논문

Flow Field Analysis of Cylindrical Array Structurer in Electrochemical Machining Titanium Alloy Blades
Document Type
Conference
Source
2023 IEEE International Conference on Manipulation, Manufacturing and Measurement on the Nanoscale (3M-NANO) Manipulation, Manufacturing and Measurement on the Nanoscale (3M-NANO), 2023 IEEE International Conference on. :209-212 Jul, 2023
Subject
Aerospace
Bioengineering
Components, Circuits, Devices and Systems
Computing and Processing
Engineered Materials, Dielectrics and Plasmas
Fields, Waves and Electromagnetics
General Topics for Engineers
Photonics and Electrooptics
Power, Energy and Industry Applications
Robotics and Control Systems
Signal Processing and Analysis
Titanium alloys
Fluids
Blades
Electrolytes
Surface roughness
Numerical models
Rough surfaces
Titanium alloy
Cylindrical array
Microstructure cathode
Surface quality
Language
ISSN
2694-510X
Abstract
Titanium alloy has good stiffness and corrosion resistance. It has a wide range of applications in the aerospace industry. In electrochemical machining, high speed and uniform electrolyte flow are important to achieve a stable machining process. This paper presents a cylindrical array microstructure cathode. Different fluid models were established by changing the characteristic parameters of the array microstructure. And CFD software was used for numerical simulation. Numerical calculations show the electrolyte flow uniformity is best when spacing is 100 $\mu \mathrm{m}$ and arrangement is rectangular. Relevant ECM experiments were performed. Microstructure cathodes with all four parameters can achieve stable processing for at least 1500 s. The surface quality of the blade processed by the cathode with the optimal flow method obtained from the simulation result is the best, and reached 0.574 $\mu \mathrm{m}$. This paper's process methods apply to the extended manufacturing of difficult-to-process materials.