학술논문

Advanced Methods of Detecting Physical Damages in Packaging and BEOL Interconnects
Document Type
Conference
Source
2023 IEEE International Reliability Physics Symposium (IRPS) Reliability Physics Symposium (IRPS), 2023 IEEE International. :1-6 Mar, 2023
Subject
Components, Circuits, Devices and Systems
Engineered Materials, Dielectrics and Plasmas
Engineering Profession
Resistance
Sensitivity
Impedance measurement
Integrated circuit interconnections
Metals
Packaging
Capacitance
silicon-package-interaction
chip-package-interaction
interconnect failures
low-frequency impedance spectroscopy
nondestructive damage detection
Language
ISSN
1938-1891
Abstract
This paper reports new methods of detecting damages and failures in packaging interconnects in fully packaged devices with sufficient sensitivity and selectivity for damages in interconnects. Exploration on various electrical methods leads to the conclusion that a few electrical measurement techniques, especially one using a low frequency AC signal, may provide effective mechanism of detecting the damages under interest. Impedance and derived parameters such as capacitance and inductance show sensitivity to silicon-package-interaction damages, with satisfactory immunity to parasitic signals present in fully assembled/packaged test chips such as the probe/pad contact resistance and stray capacitance from various sources. Two highlighting examples based on the “open circuit test pattern” are introduced in this paper to demonstrate the effectiveness of developed methods. The first is the damage detection in the high resistance open circuit pattern, which consists of small metal serpentines strategically placed on the failure prone places in BEOL of Si chip. Small damage develop in the metal serpentine makes the circuits to produce LC resonance-like signals useful in detecting presence of damage and its location. The second is the impedance method sensitive to the damage/failure in low resistance open circuit pattern like solder interconnects. The method measures the impedance as a function of frequency and design to detects the crack and/or void trapped/developed at the solder joints mainly using the skin effect in AC resistance. The technique is with its own limitations but can enable effective characterization of damages in package interconnects.