학술논문

Novel Electroplating-Based Technology for the Fabrication of Giant Micromirrors for Space and Terrestrial Applications
Document Type
Conference
Source
2004 International Conference on MEMS, NANO and Smart Systems (ICMENS'04) MEMS, NANO and Smart Systems, 2004. ICMENS 2004. Proceedings. 2004 International Conference on. :257-261 2004
Subject
Components, Circuits, Devices and Systems
Engineered Materials, Dielectrics and Plasmas
Space technology
Fabrication
Micromirrors
Pistons
Manufacturing
Air gaps
Mirrors
Temperature control
Process design
Rough surfaces
Language
Abstract
A novel approach to manufacturing giant micromirrors is proposed. The approach combines selective electroplating and flip-chip based technologies. It allows for large air gaps and permits independent fabrication of the mirrors and control electronics, circumventing temperature and sacrificial layer incompatibilities between them. Design, simulation and process development for the fabrication of electrostatically actuated piston and torsion micromirrors are presented. The simulated structures are designed to allow large deflection, i.e. piston displacement of 10 µm and torsional deflection of 35°. Smooth micromirror surfaces (roughness lower than 5nm rms) and large radius of curvature (R as large as 23 cm) are achieved.