학술논문

Power Layout Design of a GaN HEMTs-Based High-Power High-Efficiency Three-Level ANPC Inverter for 800 V DC Bus System
Document Type
Periodical
Source
IEEE Journal of Emerging and Selected Topics in Industrial Electronics IEEE J. Emerg. Sel. Top. Ind. Electron. Emerging and Selected Topics in Industrial Electronics, IEEE Journal of. 5(2):565-576 Apr, 2024
Subject
Power, Energy and Industry Applications
Robotics and Control Systems
Switches
Transient analysis
MODFETs
Inverters
HEMTs
Topology
Layout
Active neutral point clamped (ANPC)
commutation
electric vehicle (EV)
gallium nitride (GaN)
parasitic inductance
switching transients
Language
ISSN
2687-9735
2687-9743
Abstract
Multiple commutation paths exist for switching devices in a three-level active neutral point clamped (3L-ANPC) inverter operation based on the selected switching state and current direction. In addition, the capacitive coupling path of the nonswitching device is a key design aspect for enabling high voltage and high current operation of gallium nitride (GaN) switches in 3L-ANPC topology. A comprehensive study of the switching transient events of inner, outer, and clamping devices of 3L-ANPC is presented in this article. The commutation mechanisms for worst-case transient voltage overshoots (TVOs) are identified. A simplified equivalent circuit model is presented to determine the design criteria for the power layout structure's parasitic inductances. A power layout strategy satisfying the design criteria is then proposed using an insulated metal substrate power printed circuit board (PCB) to enable efficient high-power operation. The proposed design minimizes the commutation and capacitive coupling path inductances to 6 nH and 11.5 nH, respectively. This enables the fast switching operation of GaN HEMTs at 800 V dc, 36 A with a low TVO of 31% verified through experimental three-level double pulse test results. Experimental evaluation of a three-phase 3L-ANPC hardware prototype based on the proposed power layout shows 99% efficiency at 800 V, 9.5 kVA and 50 kHz switching frequency. The proposed design achieves a low case-to-ambient thermal resistance of 2.3 $\mathbf {^{\circ }C/W}$.