학술논문

The failure mechanism of low-voltage electrical relays
Document Type
Conference
Source
Electrical Contacts - 1992 Proceedings of the Thirty-Eighth IEEE Holm Conference on Electrical Contacts Electrical Contacts, 1992., Proceedings of the Thirty-Eighth IEEE Holm Conference on. :191-202 1992
Subject
Power, Energy and Industry Applications
Components, Circuits, Devices and Systems
Failure analysis
Relays
Contact resistance
Switches
Surface resistance
Electric resistance
Temperature
Gold
Iron
Sparks
Language
Abstract
The mechanism of increase in the resistance of low-voltage electrical contacts with the number of on-off switch cycles is investigated. Experiments are conducted at room temperature on Au and a number of base metals (Ni, Fe, Ti and Sb) in mixtures of air and organic vapors (benzene, toluene and xylene). The increase in contact resistance is found to be primarily due to carbon formation on the contact surfaces. It is proposed that molecules of the organic vapor first adsorb on the contact surfaces, possibly forming a monolayer. Then, as a spark strikes, carbon is produced by pyrolysis of that layer. Subsequently, more vapor adsorbs on carbon and the process repeats. When a sufficient amount of carbon builds up on the electrodes the contact resistance will be very high.ETX